The Bartlett
B-Pro Show 2022
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Vestriplas

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Programme
Cluster RC8

Sawdust poses a particularly severe threat to the environment as it almost always ends up in landfill, while when it comes to plastic a whopping 90% of the material is not recycled. To alleviate this issue, the design merges these two ingredients into a multi-material composition, ultimately utilising it as a building material.


Spaces of variable porosity, transparency, and thickness are manufactured by making use of particle-based digital design methods and dual nozzle extrusion techniques to organise the sawdust inside the plastic matrix. This enables us to adjust internal comfort, visibility, and privacy.


The ensuing building proposal is for the multi-material to be 3D printed within a lattice framework built in a vacant, disused area in London’s Shoreditch. The mix is recursively deposited in parts of the framework to define spaces for exhibitions and other events, then removed, shredded, and converted into filament, only to be 3D printed again to form new spaces in this constantly evolving artificial material landscape.

View of the Sawdust / Plastic Multi-Material Envelope

The ensuing building proposal is for the multi-material to be 3D printed within a lattice framework. The mix is recursively deposited in parts of the framework to define spaces for events, then removed, shredded, and converted into filament for reuse

Multi-Material Tessellation Study One

Tessellation has been used throughout history on building envelopes and as architectural embellishment. Here, the arrangement of atoms in crystal formations serves as an inspiration for the design of tessellation patterns used in unit lattice cells.

Multi-Material Tessellation Study Two

A mesoscale cellular structure generated by replicating one of these formations is explored here materially, with plastics of different structural properties and colour targeted to areas of the structure under high or low structural stress.

Multi-Material Tessellation Study Three

3D Sawdust / Plastic Multi-Material Skin Studies

View of the Sawdust - Plastic Multi-Material Skin around the Lattice

Spaces of variable porosity, transparency, and thickness are manufactured by making use of particle-based digital design methods and dual nozzle extrusion techniques to organise the sawdust inside the plastic matrix.

Sawdust / Plastic Textural Skin Study One

Colour data from solar analyses is extracted and various patterns applied to it. Transparent plastic is used for areas that do not see direct sunlight, while sawdust is used for shading on areas that receive direct light.

Sawdust / Plastic Textural Skin Study Two

Another skin study is based on a structural displacement analysis. Colours are used to control whether the skin is porous or not (the logic is to fix two points of each triangle and move the third one in the surface normal direction).

Sawdust / Plastic Textural Skin Study Three

The areas with lower displacement and therefore higher structural stability are covered in open faces for natural ventilation, while the material used there is 100% plastic due to the lower structural strength requirements.

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The Bartlett
B-Pro Show 2022
27 September – 7 October
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